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Optimization of ball mill operation for raw material, coal and clinker grinding balance process fans of raw mills, kilns and cement mills, which will save can also be used for compressors to save energy by about 15 to 35% of full load

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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed

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Ground material exits the mill through the discharge grate which prevents grinding balls from leaving the mill A proportion of material, mostly fines, is “air-swept” out of the mill The final product is the fine fraction of the air classifier and the coarse fraction returns to the mill Download full-size image

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