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Heap leaching (HL) is a flexible and economic mineral processing method, commonly used to extract gold from low-grade gold ores. In this process, ore is firstly crushed to fine particles. By spraying leaching solution to the large piles, the gold-containing solution is leached.

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The flotation process in general does not float free gold particles but is particularly effective when gold is associated with sulfide minerals such as pyrites. In a typical pyrytic gold ore, the gold is encapsulated within an iron sulfide crystal structure. Highly oxidized ores generally do not respond well to flotation.

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Normally, the ore is crushed and agglomerated prior to heap leaching. High grade ores and ores resistant to cyanide leaching at coarse particle sizes, require further processing in order to recover the gold values. The processing techniques can include grinding, concentration, roasting, and pressure oxidation prior to cyanidation.

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Gold Ore Processing | ScienceDirect

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Mineral processing - Wikipedia

Gravity separation is one of the oldest technique in mineral processing but has seen a decline in its use since the introduction of methods like flotation, classification, magnetic separation and leaching. Gravity separation dates back to at least 3000 BC when Egyptians used the technique for separation of gold.

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Water quality, flotation equipment size and type, temperature, and ore body variation are just a few of the variables affecting the flotation process. Copper/Molybdenum Ore. The figure above is a simplified flow sheet showing the basic steps involved in a copper mill producing the byproduct molybdenum.

1 Froth Flotation – Fundamental Principles

Froth flotation is a highly versatile method for physically separating particles based on differences in the ability of air bubbles to selectively adhere to specific mineral surfaces in a mineral/water slurry.

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