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New Method to Measure the Fill Level of the Ball Mill … Because the ball mill pulverizing system is non-linearity, long time delay and time-varying, the reliable and effective method for measuring the fill level was lacked at present

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Measurement system of the mill charge in grinding ball mill circuits To improve the circuit performance at industrial scale, alternative ways of mill load of the mill charge and control of the powder filling to obtain an optimal level

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Add to this another 10%-15% above the ball charge for total of 23% to 25% product loading So as a rule of thumb we use 25% solid loading Empirical Check: Once the mill has been loaded and run for a few minutes, open the cover and look down into the mill You should see some discernible layer of product on top of the media

The sizing of ball mills and ball milling circuits from laboratory grinding Different manufacturers use different methods, and it is difficult to check the the Total Charge Filling Level to be higher than the Ball Filling Level

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Ball mills have a low efficiency rate partially due to the lack of a proper method to monitor the mill filling level, which makes it difficult to control the grinding process

a ball mill is referred to as one that uses steel balls as grinding media while a pebble mill is one that uses It is also a method for dispersion or control technique that can measure the negligible inorganic contamination introduced

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We can calculate the steel charge volume of a ball or rod mill and express it as the % of the volume within the liners that is filled with grinding media While the mill is stopped, the charge volume can be gotten by measuring the diameter inside the liners and the distance from the top of the charge to the top of the mill

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A direct measurement of the ball level in the mill, more accurate than power readings, as well as a control of it, is therefore highly important measure both ball load and pulp slurry positions inside a running mill The main data are provided in terms of toe and shoulder angles (Figure 6)